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USDA-ARS, North Central Soil Conservation Research Laboratory, 803 Iowa Ave., Morris MN 56267
* Corresponding author (gesch{at}morris.ars.usda.gov)
Received for publication February 15, 2005.
| ABSTRACT |
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Abbreviations: DOY, day of year GDD, growing degree days TAP, temperature-activated polymer UN, uncoated seed
| INTRODUCTION |
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One of the greatest barriers preventing early corn planting in the northern Corn Belt is cold, wet soils. This can be problematic where heavy soils predominate and conservation tillage practices are used (Gupta et al., 1988; TeKrony et al., 1989). Temperature is the primary factor affecting corn germination and seedling emergence, although soil moisture is also an important factor (Schneider and Gupta, 1985). During spring planting in the northern fringes of the Corn Belt, soils are often at or near field capacity for moisture (Dwyer et al., 2000). Therefore, lack of soil moisture is typically not a primary deterrent of emergence. Planting corn too early can result in seeds imbibing water but not germinating for long periods due to soil temperatures that are too low. Consequently, this can lead to a weakening of seed and seedling development caused by soil microbes, which are active even at temperatures not conducive to corn germination (Shaw, 1977). The result can be poor stand establishment, uneven emergence, and slow plant development (Gupta et al., 1988; Ford and Hicks, 1992; Bollero et al., 1996).
The accepted minimum temperature for corn seed germination is about 10°C (Shaw, 1977). Blacklow (1972) showed that seedling radicle and shoot elongation rates were greatest, and time to initiation the least, at about 30°C. It was also found that both processes for corn essentially ceased at constant temperatures of 9 and 40°C. Temperature-responsive polymer seed coatings have been developed that may allow early corn planting while reducing risks of seed injury associated with cold, wet soils (Hicks et al., 1996). This temperature-activated polymer (TAP) coating (Intellicoat, Landec Ag, Menlo Park, CA) is created using a process of side-chain crystallization of n-alkyl polyacrylates (Greenberg and Alfrey, 1954). Acrylate polymers developed in this way are characterized by having well defined melting points. In a crystalline state, the polymer is highly impermeable to water, but once a critical temperature is reached the physical structure becomes amorphous and hence permeable (Hicks et al., 1996; Landec Ag, 2004). Furthermore, the process is reversible on cooling. The purpose of the temperature-activated polymer coating for early planted seed is to restrict imbibition of water until the soil has reached an adequate temperature to promote ideal germination and subsequent emergence, thus, potentially reducing injury associated with cold, wet soil. Using simulation modeling, Archer and Gesch (2003) estimated the value of early planted TAP-coated corn and soybean [Glycine max (L.) Merr.] on two tillage systems, two soil types, and varying weather conditions for a representative farm in Minnesota. Results indicated that TAP-coated seed can potentially increase net returns by increasing yields due to early sowing. This allows the greater use of full season hybrids, and reduces yield-loss associated with delayed planting. Additionally, TAP coating technology potentially can extend the period for planting, allowing producers more flexibility for utilizing limited equipment and labor in completing spring field operations.
Although laboratory tests indicate that TAP coating retards water uptake by seeds at low temperatures (Hicks et al., 1996), extensive field research is needed to determine the feasibility of using this technology for earlier than normal planting. The present study was designed to compare the emergence performance and characteristics of TAP-coated vs. uncoated hybrid corn seed when planted early into cold (
10°C) soils, and at a near-average planting date under warmer (>10°C) soils for west central Minnesota. The primary hypothesis tested was whether TAP-coated seed planted early under cold soil conditions results in stand establishment and uniformity comparable to that of uncoated seed planted under more favorable soil temperatures.
| MATERIALS AND METHODS |
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The temperature-activated polymer coatings used in this study were manufactured and applied to seeds by Intellicoat Corporation (a division of Landec Ag, Menlo Park, CA). The coatings consisted of a poly-acrylate base, with an activation temperature of approximately 12°C. All seeds were treated with a mix of Captan (N-(trichloromethylthio)cyclohex-4-ene-1,2-dicarboximide), Thiram (tetramethylthiuram disulfide), and Metalaxyl (methyl N-(methoxyacetyl)-N-(2,6-xylyl)-DL-alaninate) before coating; uncoated seed (UN) was only treated with the fungicide mix. Coatings designated as A and B in this study differed by weight of the coating applied to seed. Coating A consisted of approximately 20 g polymer kg1 seed weight, while coating B was approximately 30 g kg1 in 2000 and 25 g kg1 in 2001 and 2002. New seed was received and used each year for the study. Laboratory germination tests at 25°C verified that germination was 98 to 100% for both coated and uncoated seeds each year. In 2001, no A-coated seeds for hybrids 8195 and 9198 were received. Seedling emergence was measured about every 2 d in 4.6 m of one of the center rows of each treatment plot until counts no longer changed. The same length of row was used each time a count was made. Seedlings were counted as emerged when the coleoptile was at least 0.01 m or greater above the soil surface. Emergence is expressed as percentage of seed sown and as a function of accumulated growing degree days (GDD). For GDD calculations, soil temperatures at the seeding depth (0.05 m) were used. Accumulated GDD were calculated as:
Tavg B; where Tavg is the average daily 0.05-m soil depth temperature and B is a base temperature of 10°C. Accumulation of GDD commenced on the day of planting.
Soil Temperature Measurements
Thermocouple arrays were installed within 48 h after the first planting. At least two arrays were installed per replicated block for a total of eight. In 2000, one thermocouple array in each of two replications malfunctioned and therefore data from those replicates were not included. Each thermocouple array was constructed of three 24-gauge copper/constantan junctions threaded through a 120 mm long by 40 mm wide by 12 mm thick block of PVC and then into 4 mm diameter by 70 mm long stainless steel probes mounted at 0.01, 0.05, and 0.10 m along the long edge of the PVC. The probes were filled and sealed with high thermal conductivity epoxy (Omegabond, Omega, Stamford, CT). The arrays were installed vertically with the top of the PVC block flush with the soil surface so that the probes were at 0.01, 0.05, and 0.10 m below the soil surface. For field placement, a vertical slab of soil was removed approximately 0.10 m from the side of where seeds were planted, the array was pushed into place so as to not disturb the soil within the seed zone, and the slab was replaced and packed firmly. Temperature measurements were monitored with a CR10X data logger (Campbell Scientific, Logan, UT) every 60 s, and 15-min averages were recorded. At 0000 h (midnight) Central Standard Time the daily minimum, maximum, and mean temperatures were recorded based on the 15-min averages.
Statistical Analysis
Nonlinear regression using GraphPad Prism (GraphPad Software, San Diego, CA) was used to fit the data to a Boltzmann sigmoidal function of the form:
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| RESULTS |
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0.05) on stand establishment for any of the 3 yr. The hybrid x planting date interaction was only significant in 2002, when 9301 generally had greater seedling emergence than the other two hybrids in the first planting date. Over the 3-yr study, TAP coating and planting date affected emergence characteristics for the hybrids examined. Due to variations in planting dates and soil temperatures, data were analyzed separately for each year. For the earliest planting dates in 2000 and 2002, seeds remained in the soil for a considerable amount of time (as much as 32 d) before emerging (Fig. 1
and 3). For the later planting dates in all 3 yr, and for the first planting date in 2001, emergence occurred much sooner after planting (Fig. 13)
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In 2001, by 30 April, soil temperatures had warmed to at least 10°C and only 1 d separated initial emergence of 8195 coating B and 9301 coating A from that of the other treatments (Fig. 2). Daily mean soil temperatures were as low as 8°C between DOY 141 and 144 in 2001 at which time coated seed of all three hybrids in the second planting had not yet emerged (Fig. 2). The initial emergence of coated seed ranged from 4 to 10 d later than uncoated controls in the second planting date similar to 9198 coating B for the latest planting date in 2000.
During 2002, seeds sown 24 April were exposed to mean soil temperatures at or below 10°C for 20 d (Fig. 3). The longest delay to initial emergence for the first planting date in 2002 was for uncoated seed of 9198 (29 d from sowing to emergence). Mean soil temperature was 12.4°C at the time of the second planting in 2002 and remained above this temperature until seedlings of all hybrid and coating combinations had emerged (Fig. 3). For the 16 May planting in 2002, initial emergence of all hybrid and coating combinations occurred approximately the same time (Fig. 3).
Maximum Emergence
When planted 29 March in 2000, TAP-coated seed of both hybrids led to significantly greater stand establishment (i.e., maximum emergence) than uncoated seed (Table 1). For the second planting, differences in emergence between hybrids or coatings were not as great as observed during the first planting date. However, emergence of both 8195 and 9198 coating B was consistently greater than that of uncoated seed, but in the third sowing they were lower than uncoated controls (Table 1).
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Growing Degree Days for 50% Emergence
Accumulated GDD (measured at the 0.05-m depth) between sowing date and 50% emergence allows for comparisons of seedling emergence rates for the various hybrid and seed coating treatments between planting dates. The number of GDD between sowing and 50% emergence increased with planting date for each hybrid x coating treatment (Table 2). For the 29 March and 14 April planting dates in 2000, the number of GDD to reach 50% emergence was similar between coated and uncoated seed of 8195 (Table 2). For 9198, the number of GDD to 50% emergence was slightly less for coated than uncoated seed in the first planting date. For both hybrids in the third planting date, the accumulated GDD to reach 50% emergence was greater for TAP-coated seed than that of uncoated controls, with the heavier B coating causing slower emergence than the lighter A coating (Table 2).
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Stand Uniformity
Accumulated GDD between 10 and 90% emergence allows comparisons of emergence rates as influenced by the interaction between soil temperature and the various hybrid/seed coating treatments. It is an indicator of stand uniformity. The lower the accumulated GDD between 10 and 90% emergence the more likely the stand is to be uniform. The total number of GDD between 10 and 90% emergence for coated and uncoated seed of 8195 in the first two planting dates of 2000 was similar, but it was greater for coated than uncoated seed for the third sowing date (Table 3) implying a less uniform stand. Coated seed of 9198 in the early sowing reached 90% emergence sooner than the uncoated control. For 9198 in the third planting, only the A coating slowed 90% emergence (Table 3).
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Temperature-Activated Polymer vs. Uncoated Seed Emergence Characteristics
To fully assess the potential benefits of TAP coatings for early planting it is important to directly compare emergence characteristics of coated seed planted early with that of uncoated seed planted at a normal or average date. In 2000, maximum emergence of the earliest planted 8195 A, 8195 B, and 9198 B did not differ from that of uncoated seeds sown 1 May (Table 4). Maximum emergence of early planted 8195 B in 2001 was lower than its uncoated control sown 14 May, but the other early hybrid coating treatments were not different than their respective uncoated controls planted later (Table 4). During 2002, early planted TAP-coated seed of 8195 and 9198 resulted in lower maximum emergence than their respective uncoated controls planted 16 May (Table 4). However, early sown 9301 A and 9301 B resulted in similar maximum emergence to uncoated seed planted later.
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| DISCUSSION |
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An important concern regarding the usefulness of TAP-coatings for early planting is how emergence of coated seed exposed to cold soil (i.e.,
10°C) for an extended time compares with uncoated seed planted when soil temperatures are more favorable for germination. Results for this comparison differed among years. In 2000, stand establishment of TAP-coated seed for hybrids 8195 and 9198 planted 29 March was similar to that of uncoated seed planted 1 May. However, in 2002, TAP-coated seeds of the same two hybrids planted 24 April resulted in poorer stands compared with the stands of uncoated seed planted 16 May. These different responses for coated seeds observed between years may have been caused by differences in soil moisture. Total precipitation in April of 2000 at the study site was 0.8 mm, 55.8 mm below average, while precipitation in April of 2002 was closer to average at 45.7 mm. The presumably greater soil water content in the spring of 2002 possibly interacted with the coatings, causing them to deteriorate. This allowed seeds to imbibe water while soil temperatures were too low to promote germination, thus leading to some injury. Alternatively, because seed was coated new each year, there may have been differences in the coating application between years, leading to the differing results observed for hybrids 8195 and 9198. In 2002, there was also a hybrid difference, as the early planted 9801 seed generally resulted in stands greater than hybrids 8195 and 9198 sown at the same planting date. The reason for this difference may be due to greater cold tolerance and/or seed vigor in hybrid 9801 as compared with the other hybrids. Therefore, success of early planting TAP-coated corn may be somewhat dependent on hybrid genetics, but this requires further study.
Uneven corn emergence can often lead to lower yields (Nafziger et al., 1991). In this study, uneven emergence was not apparent with either uncoated or TAP-coated seed (field observation). However, differences in emergence rate based on GDD did develop among coated and uncoated seed and between planting dates (Tables 2 and 3). Generally, when hybrid corn seed remained in the soil for an extended time due to cold temperatures (e.g., 2000 and 2002), TAP-coated seed had more rapid emergence rates than uncoated seed. Furthermore, when compared with uncoated seed planted in early to mid-May, earlier-sown coated seed generally had similar or greater rates of emergence (Table 4). Again, these results indicate that the TAP coatings may have offered some protection against cold soils allowing seed to retain vigor until germination.
For the near-average planting dates, the emergence rate of coated compared with uncoated seed responded differently than in the early plantings. In these instances, TAP coatings generally resulted in slower emergence rates than uncoated seed, and therefore, may have had a detrimental effect for sowing at an average planting date. In fact, the longer emergence delay, especially that between 10 and 90% emergence, indicates the potential for uneven emergence. The reason for this is likely the time required for the coating to dissociate before allowing water absorption, which might be influenced by soil type and soil water content. In laboratory germination studies, Hicks et al. (1996) showed that even at 25°C, TAP-coated hybrid corn seed, over a 48-h period, imbibed water more slowly than uncoated seed.
For the latest planting dates, initial emergence of coated seed (e.g., 9198 coat B and 9301 coat A) was as much as 8 to 11 d later than uncoated controls in 2000 and 2001 (Fig. 1 and 2). However, it should be noted that in both 2000 and 2001, cold weather caused soil temperatures to drop sharply after the latest planting. In 2001, coated seed of all three hybrids had not yet emerged when the soil temperature dropped to as low as 8°C. Although not measured in this study, it is possible that during this time the polymer coating may have reverted back to its crystalline state, or its dissociation was simply delayed, thus slowing water absorption and seed germination. In 2002, soil temperatures after planting continued to gradually increase until emergence, resulting in little difference in initial emergence between coated and uncoated seed of all three hybrids.
| CONCLUSIONS |
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In this study, temperature-activated polymer-coated hybrid corn seed planted as much as 4 to 5 wk earlier than average generally produced stands comparable to that of uncoated seed planted at an average time under more favorable soil temperatures. However, when coated seed was planted at a near-average planting date, its emergence rate was often slower than that of uncoated seed. This delay in emergence caused by the coating could potentially lead to uneven stands and loss of yield potential by shortening the length of time for vegetative plant development. In the future, planting date guidelines will likely need to be made for when to switch from planting TAP-coated to uncoated seed. Further research is needed to evaluate TAP coating on a wider range of hybrids than used in this study. Also, our results indicate that more research is needed to assess potential interactions of soil temperature, water content, and soil type on the physical characteristics of TAP coating in relation to corn seed germination.
| ACKNOWLEDGMENTS |
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| REFERENCES |
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