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Published in Agron. J. 97:113-117 (2005).
© American Society of Agronomy
677 S. Segoe Rd., Madison, WI 53711 USA

Production Agriculture

Using On-Farm Data to Validate Crop Management Recommendations and Implementation

J. A. Prussa,*, D. B. Beeglea, A. J. Turgeona, R. L. Daya and R. D. Weaverb

a Dep. of Crop and Soil Sci., Pennsylvania State Univ., University Park, PA 16802
b Dep. of Agric. Econ. and Rural Sociology, Pennsylvania State Univ., University Park, PA 16802

* Corresponding author (jap5{at}psu.edu)

Received for publication December 3, 2003.

    ABSTRACT
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 CONCLUSIONS
 REFERENCES
 
Although farmers are encouraged to collect field-specific crop management data to optimize on-farm decisions, farm-derived data are often discounted as a source of information for making broader management and environmental evaluations. This study was conducted to illustrate the use of on-farm data for validating management recommendations and implementation. Data collected by farmers and crop management consultants from 1997 to 2000 from 1119 central Pennsylvania fields were used to evaluate the impact of soil series, potentially available added N (PAAN), and rainfall on corn (Zea mays L.) yield, N required to produce a unit of grain, and PAAN in excess or deficit of crop requirement. Results showed that although observed yields generally followed the same relative ranking as the established soil series yield capabilities, they were consistently lower by 13 to 30%. Also, the amount of PAAN per kilogram of corn grain observed was relatively consistent with PAAN recommendations for the most productive soils and about 25% higher for the least productive soils. Actual PAAN was on average 28 kg ha–1 higher than PAAN recommended for observed yields. The higher actual PAAN could be due to the difference between observed yields and established yield capabilities used by farmers to determine PAAN recommendations. Because data also showed that rainfall had a significant effect on observed yields, the inability to predict rainfall was another major cause for the difference between actual and recommended PAAN. The analysis showed the database was useful for evaluating corn yields and N management and confirmed that N practices are generally consistent with recommendations.

Abbreviations: CMA, crop management association • PAAN, potentially available added nitrogen


    INTRODUCTION
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 CONCLUSIONS
 REFERENCES
 
RESEARCHERS HAVE SUGGESTED that farm-derived data are important for assessing on-farm management practices and improving farming systems (Blackie, 1976; Alessi et al., 1994; Oberle 1994). The importance of farm-derived data is also emphasized in the Sustainable Agriculture Research and Extension (SARE) program, which funds farmer research to share local agricultural knowledge emerging from farmer experience (Kroma and Flora, 2001). While local information is recognized as valuable for creating farming systems that address complex agricultural problems, a void exists in available literature concerning how local farm-derived data, collected over a region, can be used to examine management adoption and trends and validate recommendations. The main objective of this research was to demonstrate how a farm-derived database can be employed to examine management practices. Nitrogen practices are examined because determining how N will be managed is one of the most important management decisions a farmer makes.

Potentially available added nitrogen is an estimate of available N from previous legume crops and manure and fertilizer applications. There is often poor agreement between PAAN required by the crop and applied PAAN. To make a PAAN recommendation, the crop N requirements, indigenous inorganic N, and the quantity of organic N mineralized must be estimated. Thus, properly crediting manure and other N sources, when making fertilizer N recommendations, is an obvious goal to improve N management practices (Schepers et al., 1991).

Mineralization of organic N depends on external factors such as the size of the organic N pool, the availability of organic N to microorganisms, soil water content, temperature and aeration, and substrate quality (Rice and Havlin, 1994; Westerman et al., 1999). Some researchers cite deficiencies in farming systems due to N recommendations that are made based on normal weather for the coming season (Power et al., 2001). Because of variability in soil properties and uncertainties in weather, it is difficult to make N management recommendations and decisions. Historic farm-derived data on PAAN, soil series, and crop yields are used in this study to provide insight into the success of N management recommendations and practices. The actual regional findings may not be transferable to other regions of the state or country, but the process of data utilization should be of broad interest.

The objectives of this paper were to demonstrate how a farm-derived database can be employed to determine whether (i) yields associated with soil series were similar to soil series yield potentials when variations due to PAAN and rainfall were removed, (ii) the amount of PAAN needed to produce a unit of corn was consistent with state recommendations, and (iii) PAAN was in balance with PAAN recommended for observed yields.


    MATERIALS AND METHODS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 CONCLUSIONS
 REFERENCES
 
Site
In Pennsylvania, the region of the study site is known as the Ridge and Valley Physiographic Province and is characterized by sandstone ridges, shale footslopes, and shale and limestone valleys (Duiker 2004). Sandy loam soils are found on forested ridgetops; mixtures of sandstone and shale are found on slopes; and the valleys are mainly limestone-derived soils with some shale-derived soils. The very productive limestone soils are well drained and deep, with high root zone available water-holding capacity. The shale-derived soils are less productive; they are usually found on slopes, generally have reduced root zones, and are acidic in nature. Valley soils are used intensively for crop production.

Most of the soils in the region are categorized as Class II and III soils by the Natural Resources Conservation Service (NRCS), which established eight soil capability classes to define the suitability of soils for the production of field crops (Helms, 1992). Class I soils have few limitations that restrict their use; Classes II, III, and IV have moderate, severe, and very severe limitations, respectively, that reduce the choice of crops.

Soil capability classes do not intrinsically reflect yield capability but generally describe the suitability of soils for most field crops. In this study, the Class I soil series—Hagerstown (Typic Hapludalfs) and Washington (Ultic Hapludalfs)—have finer textures, are deep, have moderate to high water-holding capacities, and are well suited to crop production. The Class II and III soil series—Edom (Typic Hapludalfs), Morrison (Utic Hapludalfs), and Berks (Typic Dystrudepts)—are coarser textured, moderate to deep, and have moderate to very low water-holding capacity. The Class IV soil series—Klinesville (Lithic Dystrudepts) and Weikert (Lithic Dystrudepts)—also have coarser textures and are shallow, with very low water-holding capacity. Twenty-three percent of fields had soil series classified in Class I, 60% had soil series classified in Class II, and III, and 17% had soil series classified in Class IV.

Corn grain yield capabilities for the soil series in this study, as determined from soil capability classes and regional experience, range from 6.3 to 9.4 Mg ha–1 (Duiker, 2004). Fields averaged 1.4 ha, and the mean soil P and K levels were 120 and 151 mg kg–1, respectively, using the Mehlich 3 (Wolf and Beegle, 1995) or Bray P1 (Frank et al., 1998) extractants. In Pennsylvania, the optimum soil P and K ranges (Mehlich 3 soil test) for agronomic crops are 30 to 50 mg P kg–1 and 100 to 150 mg K kg–1 for grain crops and 100 to 200 mg K kg–1 for forage crops (Beegle, 2004a). Soil P levels are relatively high in fields studied because growers produce animal products and apply significant amounts of manures.

Data Collection
In Pennsylvania, farmer members of crop management associations (CMAs) actively participate as on-farm researchers by managing, interpreting, and assessing field-specific information collected on an average of 48 fields per farm. Members of CMAs pay salaries and wages of crop management personnel hired to provide an array of consulting services, which include crop scouting, soil sampling, record keeping, and crop, nutrient, and pest management recommendations. Producers paying for crop management services make every effort to plant and harvest on time, plant high-yielding cultivars, and work with their crop management personnel to develop strategies, and implement practices, for sound crop, nutrient, and pest management.

The data for this study were collected by 19 West Branch CMA farmers from Juniata, Lycoming, Mifflin, Northumberland, Snyder, and Union counties. The 19 farmers grew corn on a total of 1119 fields, with 1595 ha, from 1997 through 2000. Data for each field for each year included measures of the following variables: crop history, soil series indicator, field size, current state of fertility (N, P, K), yield, and estimated growing season rainfall. From these data, the following variables were computed: yield capability, PAAN, N required to produce a unit of grain, and PAAN in excess or deficit of crop requirement. Other data associated with pest management, production costs, and dates of production activities were also recorded but are not part of the analysis reported here.

Crop Management Database
The Crop Management Database (CropMD) is a relational database that uses FileMaker Pro as its runtime engine (FileMaker, 2004). In 1989, the CropMD software was developed at Pennsylvania State University to help growers manage field-specific information. In 1990, the CropMD software was adopted by CMA consultants providing services to producers enrolled in a USDA cost-share program that encouraged the implementation of integrated pest and nutrient management practices. To maintain program compliance, producers were required to document their planned and actual use of pesticides and fertilizers. Thus, CropMD software was the tool CMA consultants used to help producers document compliance and maintain cost-share support. Since CropMD was first implemented, several hundred other non-CMA producers and crop management consultants in Pennsylvania, Iowa, Vermont, and New Jersey have used the software.

PAAN Calculations
CropMD uses Penn State Agronomy Guide factors (Beegle, 2004a) to calculate PAAN from manures, legumes, and fertilizers. Nitrogen available from current and previous manure applications is calculated based on manure application rate, type of manure, manure nutrient analysis, previous manure history, and whether manure was incorporated. Nitrogen available from a previous legume crop is calculated based on the previous legume type and estimate of the percentage of legume plants in the field. The CropMD calculates N available from commercial fertilizers based on the percentage of available N in the fertilizer material applied.

Corn Yield Measurements
Yields were measured and estimated by a variety of methods, ranging from weighing wagons to hand-weighing yields from samples and extrapolating to the entire field. Yield estimates were made on a field-specific basis. Since crop yields were an important measure of their production success, producers were sensitive to the need for accurately measuring and estimating yields.

In 1997, 1999, and 2000, there was less than 0.13 Mg ha–1 difference between CMA yield medians and the Pennsylvania Agricultural Statistics Service (PASS) state yield means. In 1998, the CMA yield median was 0.82 Mg ha–1 less than the state average. According to extension agents in the study region, dry conditions followed by significant rains caused poor seedling emergence (Murphy and Hostetter, 1998) and ultimately reduced yields.

In this analysis, to compare corn yields associated with all fields, tonnes per hectare of silage were converted to megagrams per hectare of grain by multiplying tonnes of silage times the empirically determined factor of 0.168. Kilograms of PAAN required by the crop were calculated by multiplying megagrams per hectare of corn grain times 19 (Beegle, 2004a).

Weather Data
Although weather data were not collected at farm sites over the 4-yr period, ZedX, Inc. (Bellefonte, PA) computed estimated daily precipitation and minimum/maximum temperatures for each farm location. ZedX, Inc. uses a computer program that ingests National Climatic Data Center (NCDC) data, selects weather stations near a target location, performs quality control checks on the selected NCDC data, and uses a two-dimensional optimal interpolation technique with a correction for elevation to generate data for the target location (J. Schlegel, personal communication, 2002).

The ZedX program used at least 50 nearby weather stations as input to create data for the targeted CMA producers. For the CMA daily data, the interpolation algorithms used a search radius of 2 degrees latitude and longitude from the target location. In addition, the program's output for the target locations went through a quality control process to identify and correct any problems with the data (J. Schlegel, personal communication, 2002). Only growing season rainfall—from 1 May through 31 August—was considered in this study.

Statistics
A PAAN and rainfall interaction term was used to examine whether yield was determined nonlinearly by PAAN and rainfall. Based on a t test, the interaction between PAAN and rainfall was not statistically significant for six of the seven soil series. On this basis, a linear model was used to describe yield as a function of PAAN and rainfall.

The individual soil series models and a joint soil series model were used to determine, through an F test, whether PAAN and rainfall coefficients varied across soil series. The test found a significant difference between the coefficients of the regression models and those of the joint model. Therefore, the individual soil series regression models were used to determine yield relationships among soil series.

The residual errors associated with five of the multiple regression equations were not normally distributed. Therefore, bootstrapping, a nonparametric procedure that makes no assumptions about the form of the distribution being sampled (Chernick, 1999), was used to estimate mean yields and confidence intervals when PAAN and rainfall conditions were average for the 4-yr period: 132 kg ha–1 and 36 cm, respectively (see last two columns, Table 1). Each soil series had ranges that encompassed the average rainfall and PAAN values.


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Table 1. Soil series models of corn yields regressed on potentially available added N (PAAN) and rainfall, based on historical records from 19 central Pennsylvania farmers. Mean yields and confidence intervals were bootstrapped from regression equations based on average kilograms per hectare of PAAN and centimeters of rainfall: 132 kg ha–1 and 36 cm, respectively.

 
In bootstrapping, the residuals from the original fitting of the regression model were repeatedly sampled with replacement from the original residuals. The residual samples were added to the fitted values from the original fitting to obtain new bootstrap yield values. The new bootstrap yield values were regressed on the original PAAN and rainfall variables to create an empirical distribution function (Neter et al., 1996; Conover, 1999) that represents an estimate of the distribution of yield at the average PAAN and rainfall for 4 yr.

Statistical analyses were performed using Minitab software (Minitab, 2001).


    RESULTS AND DISCUSSION
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 CONCLUSIONS
 REFERENCES
 
Soil Series Yield Capabilities Compared with Calculated Mean Yields
The individual regression models had linear relationships that were significant at the 10% level, and the coefficients of the linear regression models were significantly different from the coefficients of the model based on pooled data at the 5% level. Because there was a significant linear relationship for each soil series regression equation, the equations were used to broadly compare yields among soil series and with soil series yield capabilities. General estimates of mean yields and confidence intervals, after accounting for variability associated with PAAN and rainfall, are found in Columns 10 and 11, Table 1.

Based on average 4-yr rainfall and PAAN conditions, the Hagerstown mean yield was statistically greater than all other soil series mean yields except Washington (Table 1). The Weikert soil series mean yield was significantly smaller than each of the other soil series mean yields except Klinesville. Of all the soil series, the Klinesville series responded least to PAAN and rainfall, as indicated by the small t values associated with the PAAN and rainfall coefficients (see Columns 7 and 9, Table 1).

The ranking order of soil series based on calculated means was similar to the Penn State Agronomy Guide soil series yield capability ranking (Duiker, 2004), validating the relative yield capability differences among them (Table 2). However, calculated mean yields were smaller than soil series yield capabilities since all soil series yield capabilities exceeded calculated mean yield confidence intervals. The average corn yield for the 4-yr period was 6.1 Mg ha–1 while the weighted average of yield capabilities associated with fields was 8.0 Mg ha–1. Thus, on this basis, only 76% of yield capabilities were achieved.


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Table 2. Percentage of corn yield capability achieved on different soil series by 19 central Pennsylvania farmers, and the potentially available added N (PAAN) needed to produce 1 kg of corn.

 
The 30-yr average growing season rainfall for the study region was estimated to be 40 cm (Northeast Regional Climate Center 2004); the 4-yr average growing season rainfall was only 36 cm, contributing to the smaller calculated mean yields and underscoring the obvious impact rainfall has on the extent to which soil series yield capabilities are realized.

PAAN Grain Recommendation Compared with Calculated PAAN Required
To determine kilograms of PAAN required to produce 1 kg of corn grain, the average PAAN was divided by the calculated mean yield that was based on average PAAN and rainfall for the 4-yr period (last column, Table 2). Hagerstown and Washington required the least amount of PAAN, and Klinesville and Weikert the most, to produce a kilogram of corn, reflecting the inherent fertility of the better soils.

Pennsylvania researchers studying the economic optimum PAAN rates for corn production on nonorganic sites with Class I soils found that an average of 0.014 kg of PAAN is required to produce 1 kg of corn (Fox and Piekielek, 1995). However, these results were based solely on fields where maximum yields exceeded 70% or more of the yield potential for the site. Fields with poor plant population, poor weed control, severe drought, or other limiting factors were eliminated from the analysis. Earlier research, conducted on organic and nonorganic cornfields, supported the current Agronomy Guide recommendation of 0.0196 kg PAAN kg–1 corn (Fox and Piekielek, 1983) when only nonorganic fertilized fields were considered. Results from this current study, which includes organic and nonorganic sites under a variety of management and rainfall conditions, are consistent with the value of 0.0196 kg PAAN kg–1 corn for Class I soils but indicates more PAAN per unit of yield is required on poorer soils. This may indicate that yield-capability–based PAAN recommendations may not be valid.

Actual PAAN Compared with Recommended PAAN
There was a mean difference of 15 kg ha–1 between actual PAAN and PAAN recommended based on crop yield. Recommended PAAN was calculated using the Agronomy Guide recommendation of 0.0196 kg kg–1 of corn grain (Beegle, 2004a). While the mean difference was relatively small in relation to the average PAAN of 132 kg ha–1, the variation among fields was large (Fig. 1). The standard deviation of an observation was 61 kg ha–1, making the 95% confidence interval of a predicted observation plus or minus 133 kg ha–1. This wide variability in PAAN levels among fields indicates farmers could improve N management.



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Fig. 1. The distribution of kilograms per hectare of excess or deficit potentially available added nitrogen (PAAN) after accounting for crop requirement in cornfields of 19 farmers in central Pennsylvania.

 
In Pennsylvania, standard N management recommendations are made in increments of 34 to 45 kg ha–1 (Beegle, 2004b). Since the absolute mean difference between actual and recommended PAAN in the study area was 49 kg ha–1, the absolute mean was slightly outside the incremental range. When individual fields were considered, 56% of fields were within the incremental range of 45 kg ha–1, and 14 and 30% of fields were below and above the incremental range, respectively.

When only fields with actual PAAN in excess of recommended PAAN were considered, the mean excess PAAN was 55 kg ha–1, and the 95% confidence interval for the mean was 53 to 58 kg ha–1. There were 643 fields, with 924 ha that fell into this category. Based on only fields with excess PAAN, the total amount of excess PAAN for the 4-yr period was estimated to be 51 Mg. When the mean difference of 55 kg ha–1, associated with fields having excess N, was considered across 1595 ha, the mean excess was 28 kg ha–1.

In a 1988 Nebraska study, researchers found 58% of the irrigated corn land received more than 22 kg of N ha–1 in excess of the fertilizer recommendation (Schepers et al., 1991). They used 22 kg ha–1 because they estimated that the accuracy of anhydrous ammonia application equipment and related operator accuracy may not be better than ±22 kg ha–1. They also indicated a decline in excess available N over time. From 1980 to 1984, mean excess available N was 48 kg ha–1; in 1988, mean excess available N was about 20 kg ha–1. Researchers speculated that the reductions in excess N occurred from crediting more residual N in the soil and NO3–N in irrigation water without reducing yields. Crediting N sources in determining PAAN recommendations proves to be an obvious important practice that should be encouraged.


    CONCLUSIONS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 CONCLUSIONS
 REFERENCES
 
In this study, field-specific soil series, management, and yield data collected over a 4-yr period, by 19 producers in the West Branch CMA, were useful for evaluating management recommendations and implementation. Observed soil series yields, adjusted for PAAN and rainfall, were significantly less than published soil series yield capabilities, probably due to lower-than-normal rainfall for the period of this study. However, the relative ranking of the observed yields agreed with the published yield capability rankings. Because N recommendations are usually based on published soil yield capabilities, actual PAAN was in excess of recommended PAAN. When excess PAAN was considered across all acres, the mean excess was 28 kg ha–1. While the excess PAAN does not appear to be extreme, there was a wide distribution of PAAN in excess and deficit of PAAN recommended, highlighting that while PAAN management on average is generally consistent with PAAN recommendations, PAAN management could be improved. This study also showed the state recommendation of kilograms of PAAN per kilogram of corn grain was similar to that produced on the most productive soils, but below PAAN needed for less productive soils. From these results, researchers concluded that farmers in Pennsylvania should not base PAAN recommendations solely on soil series yield capabilities and normal rainfall but rather on historic records of yields achieved over time. Potentially available added N recommendations for productive soils and yield relationships among soil series were confirmed, and the value of on-farm data for validating management recommendations and implementation was demonstrated.


    ACKNOWLEDGMENTS
 
The authors gratefully acknowledge West Branch CMA farmers for sharing their crop management data, extension agent Tom Murphy for leading and supporting CMA activities, CMA consultants John Flanders and Doug Messersmith for maintaining comprehensive crop records, and the anonymous reviewers for their critical suggestions.


    REFERENCES
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS AND DISCUSSION
 CONCLUSIONS
 REFERENCES
 





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